Welding & metallurgy

Why NDT may be delayed after welding and when post-heating can help

The delay before MT or UT is linked to delayed hydrogen cracking. A new equivalent-holding-time method can support shorter delays, but it is not a universal authorization.

hydrogen crackingNDT delaypost-heatingHRHTEN 1090-2

A crack may not form immediately

Hydrogen-assisted cold cracking requires a critical combination of diffusible hydrogen, a susceptible microstructure and tensile stress. Hydrogen continues to redistribute through weld metal and the HAZ after cooling. A critical local concentration may therefore develop hours later, when an immediate inspection would not yet reveal a crack.

This is why some product standards and specifications require delayed MT or UT. The delay is not intended to let a weld “settle”; it increases the likelihood that a delayed crack has formed before inspection.

Equivalent holding time

Researchers described a temperature-dependent equivalent holding time. Post-heating at elevated temperature is selected to provide a degree of hydrogen removal comparable with a chosen reference time at ambient temperature. Increased temperature accelerates diffusion, so the required period may be shorter.

The approach has been incorporated into NORSOK M-101. That does not automatically make it applicable to every contract governed by EN 1090, EN ISO or another product standard.

Three different thermal operations

Any reduction in inspection delay must be permitted by the applicable specification, supported by documented time and temperature records and, where required, approved by the client.

Source

This article is an original explanation of the principle. Specific times and temperatures must only be taken from the applicable, legally obtained specification.