Fabrication, quality, inspection and safety

Interactive WPS and WPQR generator

Enter the specified pWPS/WPS ranges and the actual qualification-weld data separately. The module checks every run for conformity, generates a detailed test plan and qualification matrix, and produces a professional PDF output.

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Topic overview

The sequence remains: pWPS → procedure test weld → record actual parameters → NDT/DT → evaluation → WPQR → issue the production WPS. The generator supports document preparation, but a WPQR becomes valid only through the real qualification test, test reports and approval by the competent examiner or examining body.

What the module covers

  • WPS/pWPS identification, manufacturer, project and WPQR reference
  • joint, preparation, parent materials and ISO 15608 groups
  • separate ISO 4063 process segments with their own consumable, gas, polarity, transfer mode, CTWD, tungsten or flux
  • preheat, interpass, postheat, PWHT and welding technique
  • specified WPS minimum/maximum ranges and separate actual WPQR values with conformity checking and heat-input calculation
  • WPQR test piece, heat numbers and 3.1 certificates, instruments, calibration, batches, actual temperatures and run records
  • dynamic NDT/DT plan, detailed measured values and a conservative qualification matrix requiring competent confirmation
A generated WPQR is a working draft. It does not replace the actual procedure test weld, examination reports, current standards, approval by an examining body or decisions by competent welding coordination personnel.